Tungsten Carbide Rotary

Until the mid-80s of the 20th century, most of the tungsten carbide rotaries are manufactured by hand to the production. With the increasing development of computer numerical control technology, automatic machines began to spread over the world, they can be sculpted out of relying on any groove style rotary file, and through the finishing end of the cutting to fit specific requirements.

Tungsten carbide rotary is one of the tungsten carbide products which are sintered from tungsten carbide powders, with cobalt and nickel powder as their binders. Compared to other tungsten carbide products, tungsten carbide rotary is usually made by computer controlled machines, for the dimensions and specifications are accurate and can not be easily reached through hand-working.

What Is Tungsten Carbide Fitting

Tungsten carbide fitting refers to those tungsten carbide products that are used as parts of machines or many other equipment. It is high melting, 2,870 °C (5,200 °F), extremely hard (~9 Mohs scale, 1700–2400 Vickers number) with low electrical resistivity (~2×10−7 Ohm·m), comparable with that of some metals. Tungsten carbide fitting has high heat resistance, hardness and high tensile resistance strength. Therefore, it can work well even under high temperature environment and is able to cutting through any hard materials.

Facts of Tungsten Carbide End Mill

As tungsten carbide end mill is mostly precisely machined, so it can help improve the precision of cutting and maintain the high speed at the same time.As the name implies, Tungsten carbide end mill is used in many industrial milling works. Just like other tungsten carbide cutting tools, tungsten carbide end mill can work in high speed manufacture. Compared with other traditional cutting tools, tungsten carbide end mill has high hardness, penetrating ability through many other hard materials. In addition, tungsten carbide end mill has relatively higher hardness, stronger cutting ability, and can improve the speed and feed rate as well as increasing productivity.

Tungsten Carbide Block

Tungsten carbide block is sintered from the mixture of tungsten carbide powder and cobalt or nickel powder and it often refers to those tungsten carbide plate that is thick enough and it’s often in large dimensions. Tungsten carbide block has high density, therefore, it may be weighed quite heavy even in small pieces. Tungsten carbide block is used to further machined into other tungsten carbide products, which are all determined by customers’ own specific use. It can be made into various types of tungsten carbide parts, so it is highly appreciated among tungsten carbide customers.

Solid Tungsten Carbide Rod

Solid tungsten carbide rods are used for cutting aluminum alloy, cast iron, stainless steel, refractory alloy steel, nickel based alloy, titanium alloy and nonferrous metals. Various carbide grades with stable properties have been widely recognized by worldwide makers of tools. Besides, solid tungsten carbide rods are widely used processed as HSS Cutting tool, carbide end mills, carbide cutting tool, NAS cutting tool, carbide end mill, aerospace cutting tool, carbide drill, high speed steel, milling cutter Core drill, taperd end mills, metric end mills, miniature end mills, pilot reamer, electronics cutter, step drill, metal cutting saw, double margin drill, gun barrel, angle milling cutter, carbide burrs, carbide tipped cutter.

Tungsten Carbide PCB Drill

Tungsten carbide PCB drill refers to those tungsten carbide drills being drilled in printed circuit boards. They are mostly used in electronic areas, where require the high abrasion resistance the most. Tungsten carbide PCB drills are made of tungsten carbide materials, which have extremely high density, and they resist abrasion, wear and corrosion. Tungsten carbide PCB drill is regarded as high speed tungsten carbide cutting tool which can penetrate through many materials with high efficiency.

Tungsten Carbide Threaded Rod

Tungsten carbide threaded rod is one of the most frequently used tungsten carbide rod. There’re different spins of the external and internal threads that processed by tungsten carbide thread mills. Compared with other traditional threading way, tungsten carbide thread rods are manufactured in modern ways, with the advantage of accurate processing and high efficiency. Tungsten carbide threaded rod is often further machined into the threaded tungsten carbide milling cutters. For the special types, tungsten carbide threaded rods are increasingly widely used.

Tungsten Carbide Brazed Tips

Tungsten carbide brazed tips are commonly used tungsten carbide cutting tools. They are widely applied to mining works, and those tips are often welded onto other tools for operation. Tungsten carbide brazed tips are of small pieces, and rough surface. However, sometimes for better protect the tungsten carbide brazed tips, they would be coated and thus prolong their life service in cutting works, and the coating can also enhance tungsten carbide brazed tips from suffering wear.

Tungsten Carbide Sleeve Application

Tungsten carbide sleeves can be often applied to as pumps transmitting water, oil and even powder, especially for those materials that are of high pressure or corrosion. What makes tungsten carbide sleeves so popular among those pump operation is obviously because tungsten carbide sleeves have excellent wear resistance. For different application, customers requirements towards the tolerance of tungsten carbide sleeves are also vary from each other. 

Shaped like tubes, tungsten carbide sleeves are usually used for water pump, oil pump and other pumps, especially used for high pressure or corrosion resistance pumps.They have good wear resistance and keep operation precision, prolong the lifetime of rolling axletree. It proves that tungsten carbide is the ideal material for manufacturing sleeves in fields where requires perfect performance of wear resistance, and they have high machining accuracy and high reputation among the industry.

Tungsten Carbide Button in Oil-field Drilling

Tungsten carbide button is often used in oil-field drilling. Manufactured by comlex sinter process, tungsten carbide buttons have extremely high hardness, and resist high heat and abrasion. The oil-field drilling work, which claims for high strength and other high quality facts tools, use tungsten carbide buttons a lot. According to different oil-field drilling machinery, tungsten carbide buttons can be divided in different types, customers may have the tungsten carbide button further processed before putting them into drilling the oil-fields.

As its unique working performance, tungsten carbide buttons are widely applied to oil filed drilling and snow removal, snow plough machines or equipments. According to the different oil-field drilling machinery such as roller cone bits, DTH bits, technical drilling tools, drifter bits, button is divided into different standard styles : P type flat-top bits, Z type coinspherical bits, X type wedge bits.

Characteristics of Tungsten Carbide Cutting Tool

Tungsten carbide cutting tool is widely known for its excellent working performance, such as durability, wear and corrosion resistance, etc. Tungsten carbide cutting tool usually has sharp cutting edges. Due to its extremely high hardness, tungsten carbide cutting tool cuts through more materials and performance better than tools of many other materials. There are many shapes of tungsten carbide cutting tool, such as in round, square or triangle, which is to say, specifications of tungsten carbide cutting tool could be customized.

Making use of sophisticated technology in manufacturing process has made these cutting tools durable, ant-corrosive and dimensionally accurate. Tungsten carbide cutting tools are highly durable and have excellent cutting edge quality that ensures optimum performance.

Tungsten Carbide Rods' Different Applications

Tungsten carbide rod shows all the superiority of tungsten carbide, such as good wear and corrosion resistance, high toughness, etc. As there’re many grades of tungsten carbide rod, and the applications of different grades are vary from each other. You can make end mills and drills out of YG10X, while processing fiberglass reinforced plastics, titanium alloys and hardened steels with YG6. In a word, you can have all the tungsten carbide rod further processed according to your own requirements.

Stable in mechanical properties, easy soldering, high wear resistance and high impact resistant are tungsten carbide rods’ main features. Tungsten carbide rod are used for the manufacture of cutting tools for the metal, wood, plastic and other industries where hardness and wear corrosion resistance is required.

Tungsten Carbide Welding Blade

As we mentioned about tungsten carbide blade, tungsten carbide welding blade is one of the durable blades. They are professionally made for welding to tools which are of other materials. As ordinary tools which may not have significant hardness and strength, traditional blade tools may just serve for short period. However, among those circumstances where requires high performance, tungsten carbide welding blade become the most practical and ideal blades, their perfect high hardness make them qualified to this application.

Tungsten carbide welding blades are used to improve versatility and productivity when sectioning plastic. During these applications, the tungsten carbide welding blade is welded in a holder made of steel. It is consistent and can survive through thousands of applications eliminating the need for frequent changes.

Tungsten Carbide Blade's Characteristics

Tungsten carbide blade is always known for its durability and sharp characteristics. Mostly customers would buy long square tungsten carbide blades home and do some further machining, such as welding it onto other tools. Tungsten carbide blades can sustain great industrial stress, and they can resist high heat, wear and abrasion, even corrosion.

From experience saying, tungsten carbide blades can survive many applications eliminating of frequent changes for their durability and long-life service. Tungsten carbide blades which are known for being sharp and durable, are wear-resistant, and can be used in a variety of industrial applications where extremely sharp cutting instruments are needed.

Tungsten Carbide Structure Parts' Application

Tungsten carbide structure parts have a wide application, especially in the machinery. They are usually made into shapes which are match with other main parts of a machine. As we know, machines requires most for the abrasion resistance, which tungsten carbide structure parts can do this job quite well. Tungsten carbide structure parts, made of tungsten carbide material, have great durability and abrasion resistance and in this way, they can provide a long-life service.

Having all the superiority of tungsten carbide, tungsten carbide structure parts became the ideal material using in being parts of industrial machines. As they are applied to different machines, so both the specifications and properties requirements are always in varieties. Therefore, manufacturers often accept customized drawing an specifications from the customers about the tungsten carbide structure parts.

Tungsten Carbide Wear Parts Application

Based on the extraordinary properties, like wear resistance, high hardness and density, tungsten carbide wear parts make themselves the most popular material in wear or other resistance fields. And also, tungsten carbide wear parts are applied to the work where requires excellent corrosion resistance.

There are a wide range of wear parts types, and as the specific applications of the tungsten carbide wear parts are of varieties, customers usually name their own requirements and provide concrete drawings to manufacturers. Because of its wear resistance and hardness (9.8 Moe's scale), tungsten carbide is ideally suited for wear parts, other machine parts and dies which are subject to severe service conditions, such as high temperatures,corrosion and abrasion. In recent years, tungsten carbide has emerged as a superior alternative to steel in many industrial applications.

Tungsten Carbide Wire Drawing Dies Application

Tungsten carbide wire drawing dies are mainly used for manufacturing wire products. Due to its good wear resistance, they are widely used in wire drawing industries, such as drawing mild steed and stainless steel, etc. According to the wires’ diameters, the specifications towards the tungsten carbide wire drawing dies differ from each other. Usually, there’re chamfers on the edges of the inside hole of the tungsten carbide wire drawing dies, which are processed smoothly for the shaping of the finished wires.

As the name implies, tungsten carbide wire drawing dies are to draw a wire of a bigger diameter through a hole with smaller diameter hereby reducing the diameter through plastic deformation while the volume remains the same. Tungsten carbide wire drawing dies are consist of a highly polished, shaped hole through which wire is drawn to reduce its diameter.

What Is Tungsten Carbide Geological Mining Tools

As its name implies, tungsten carbide geological mining tools are mostly used in mining fields, in which requires high strength tools. Tungsten carbide geological mining tools are in various shape for their specific application. Instead of putting into use directly, you can joint the tungsten carbide geological mining tools with tools of other materials, which may prolong the service life of the tool and cost less. Because the advantage of tungsten carbide, tungsten carbide geological mining tools are widely used.

Tungsten carbide geological mining tools may not seem like other finished or well machined tungsten carbide products. The most emphasized properties of them may be the hardness and tensile resistance strength, etc. With the development of science and technology, specifications of the tungsten carbide geological mining tools usually can be customized.

Tungsten Carbide Ring

As it is known to us, tungsten is about 10 times harder than gold, 5 times harder than tool steel, and 4 times harder than titanium, therefore, tungsten carbide rings are made of the hardest metal on earth, they are stronger than titanium rings and longer lasting than gold rings. The rings are normally used as seals, disc cutters, gauges, etc. Due to their extreme hardness, tungsten carbide rings will hold their shapes and shine longer than any ring on the market.

Tungsten Carbide Indexable Inserts

There're many types of tungsten carbide indexable inserts, such as type s, r, k & t, etc. Each types stands for tungsten carbide indexable inserts with different shapes, like type t refers to those indexable inserts with triangle shapes. Tungsten carbide indexable inserts can be re-used, which save a lot of additional cost, and it has more excellent accuracy of positioning than welding blades. Therefore, the development of tungsten carbide indexable insert has not only promoted the technology of cutting tools, but also the development of cutting tools manufacturing technology.

Tungsten Carbide End Milling Cutter

Tungsten carbide end milling cutter is mostly used for milling, with one or more of the rotary tool cutter.The margin in workpiece is cut by the mill intermittently. Tungsten carbide end milling cutter is also performs great in processing plane, steps, grooves, forming the workpiece surface and cutting and so on.

There are two common materials for manufacturing end mill: high-speed steel, and tungsten carbide. Tungsten carbide end milling cutter has relatively higher hardness, stronger cutting ability than steels, and can improve the speed and feed rate as well as increasing productivity.

Tungsten Carbide Extrusion Dies

Tungsten carbide extrusion dies are pushed during extrusion process, where a slug of material through the nozzle it is a cross-sectional area (based on the shape of the extrusion die). The extrusion process can be carried out at different temperatures (especially desired for the material and the mechanical properties) and for a variety of materials including steel, copper, aluminum, nickel, lead and tin. Most of the time, tungsten carbide extrusion dies are widely used in many extrusion process, therefore, all of Tungsten carbide extrusion dies are pushed during extrusion process, where a slug of material through the nozzle it is a cross-sectional area (based on the shape of the extrusion die). The extrusion process can be carried out at different temperatures (especially desired for the material and the mechanical properties).

Tungsten Carbide PCB Drill Bits

Tungsten carbide PCB drill bits are estimated to become much more popular high speed steel bits by a factor of ten or more. Most PCB drill bits are made of highly abrasive fiberglass, which quickly wears steel drills, especially given the hundreds or thousands of holes on most circuit boards. To solve this problem, solid tungsten carbide twist bits, which drill quickly through the board while providing a moderately long life, are almost always used.

Tungsten carbide PCB drill bits typically mount in a collet rather than a chuck, and come with standard-size shanks, often with pre-installed stops to set them at an exact depth every time when being automatically chucked by the equipment.

Tungsten Carbide Shaft Sleeve

Having all the superiority of tungsten carbide, tungsten carbide shaft sleeve are widely used in the filed that request high wear resistance and wonderful corrosion resistance, such as water pump, oil pump and other pumps, especially used for high pressure or corrosion resistance pumps, flow restrictors, servo seat. Keeping operation precision, one can achieve prolonging the lifetime of rotating shaft.

Coated Tungsten Carbide

Coated tungsten carbide tools has become a modern symbol of the cutting tools. The proportion of using coated tungsten carbide tool is more than 50%. Currently, coated tungsten carbide process can be used for improving the working performance of many different kinds of cutting tools, like the use of a variety of cutting tools, including turning tools, boring tools, drill bits, reamers, broaches, taps, thread chasers, rolling head, milling, shaping tools, gear hobs and gear sharp cutters, etc. Tungsten carbide coating is used for protect tungsten carbide, for one of the valuable protective measures which often safeguards investments is finding a grinding tool coating company that offers coating services.

Tungsten Carbide Needle

Tungsten carbide needle is tungsten needle made of the material of tungsten carbide. Tungsten carbide needle owns high hardness, which is around 90 hrc. Since the tungsten carbide needle is the hardest in these three needles, so the tungsten carbide needle ca be used to the industries, which needs the tungsten needle to penetrate hard material. The surface condition of tungsten carbide needle can be bright and smooth and there are no stains, dirt, oxides, drawing tracks, scratches and damages on them.

Tungsten Carbide Mechanical Seal

Tungsten carbide mechanical seal, made of tungsten carbide material, is being used increasingly on fluid pump to replace packed gland and lip seal. Pump with mechanical seal perform more efficiently and generally perform more reliably for extended periods of time.

Tungsten carbide mechanical seal is provided to prevent pumped fluid from leaking out along the drive shaft. The controlled leakage path is between two flat surfaces associated with the rotating shaft and the housing respectively. The leakage path gap varies as the faces are subjected to varying external load which tend to move the faces relative to each other. Tungsten carbide mechanical seal requires a different shaft housing design arrangement compared to that for the other type of mechanical seal because the mechanial seal is a more complicated arrangement and mechanical seal does not provide any support to the shaft.

Tungsten Carbide Bit

Tungsten carbide bit is a type of tool attachment made out of a specialized metal alloy. Carbide is properly called tungsten carbide and is a specific combination of those two materials. The actual definition of tool tungsten carbide bit varies slightly, but it is always the specific part of a tool that contacts the worked material. A tungsten carbide bit is much harder than steel, but it is also more brittle. As a result, many larger bits are made of cemented carbide or steel with a brazed carbide tip. And that's why tungsten carbide is often combined with metallic cobalt to create cemented carbide.

Welding Tungsten Carbide

Welding tungsten carbide is generally used to mean the joining of tungsten carbide to steel without the use of braze alloy, and it may or may not be true welding.

Welding tungsten carbide is achieved by using tungsten carbide parts such as saw tips that have a special surface enhancement.  A tungsten carbide saw tip with a large amount of surface cobalt can be induction “welded” reliably and easily.  There is a great saving in the cost of braze alloy and the cost of pretinning.

There are two parts in welding tungsten carbide.  The steel saw body and the prepared tungsten carbide saw tip.  The prepared tip has a surface prepared with something such as cobalt. This pure cobalt surface is fairly magnetically responsive.  The steel heats up fastest but the tip also heats up as well.  The difference here is the amount of heat transference from the steel to the tip.  The steel then flows onto and around the tungsten carbide part.  The steel alloys with the cobalt on the surface.  It forms a very strong bond.

Tungsten Carbide Disc Cutter

Tungsten carbide disc cutter is of good wear resistance, small grinding force, low grinding temperature and good quality of processing that are offered with ground or blanks condition, and it is a special cutting instrument which utilizes abrasive powders and high speed, vibratory motion to cut discs, holes, cylinders, squares and other shapes from hard, brittle materials. As for the applications, tungsten carbide disc cutter is ideal for a variety of tasks. It can easily cut through concrete, stone, brick, paving, reinforced concrete and even steel rebar and mesh reinforcement, and tungsten carbide disc cutter is widely used to cut paper, tile, tobacco, PCB board, aluminum, stainless steel, copper and other metals.

Tungsten Carbide Punch

Tungsten carbide punch is used in different industries, especially in fastening industry, for its durability, sturdiness, long service life and corrosion resistance. Renowned for its tensile strength, these tungsten carbide punches comes in wide variety of grades and sizes. Well able to withstand any quality testing, these are in high demand in international market. There are also a great variety of tungsten carbide punches, according to that whether they can be fabricated in different tolerances,shpaes, material and other technical specifications.

Tungsten Carbide Seat

Tungsten carbide seat possess the superiority of tungsten carbide, which are long operation, resistant to corrosion and abrasion and can withstand high pressure. Tungsten carbide seat is highly appreciated in the engineering industry for it superior performance. They are capable to withstand high temperatures and high thrust loads, and they are resistant to corrosion and abrasion and are suitable for long and heavy duty operations. In addition, tungsten carbide seat is available for use in a variety of configurations and specifications for use in wear, corrosive and erosive conditions. Concretely speaking, they are often used for various oil field equipment and oil field valves such as Conventional Gas Lift Valves, Wireline Retrivable (WLR) Injection Pressure Operated (IPO) Gas Lift Valves etc.

Tungsten Carbide Pellets

Tungsten carbide pellets are small particles from compressing tungsten carbide, they're manufactured in sintering process. Even they're in small pieces, tungsten carbide pellets  are extremely hard, and they are most applied to drilling and manufacturing industry, engineering machinery, metallurgical as well as mining industry etc. tungsten carbide pellets can resist wear and impact, impart toughness and protection into the steel substrate, increase part-life, reduce change-out time and protect valuable equipment. In a word, tungsten carbide pellet is to build up the strength, hardness and wear resistance needed in the works of extreme wear applications.

Tungsten Carbide Blades

Tungsten carbide blades which are known for being sharp and durable. They are wear-resistant, and can be used in a variety of industrial applications where extremely sharp cutting instruments are needed. Differed from the structure and application, tungsten carbide blades can be divided into wood-cutting blades, circular blades or tungsten carbide saw blades. Tungsten carbide blades are widely used in ceramics, printing machinery, forestry, rubber, plastics, light textile industry, cigarette machinery, packaging materials, cable, shipbuilding, metallurgical machinery and electronics, leather industries, such as circular carbide blade, plastic and roller blade, circular blade for asbestos gas cutting machine, slitting blades, sheet metal processing blades, etc. standards and non-standard mechanical blade.

Tungsten Carbide Seals

Tungsten carbide seals are one of the mechanical seals,Enjoys all the superior properties of tungsten carbide, tungsten carbide seals behave excellent in sealing, and they can withstand wide range of temperature and pressure. Tungsten carbide seals are extremely tough and stiff and have very good abrasion resistance. Beside these, tungsten carbide seals are of good wearable resistance, great anti-bend strength, high thermal conductivity, small co-efficient of expansion, thus they have a very wide range of applications. According to the different structure, tungsten carbide seals can be divided into types, such as single-spring seals and double-spring seals. Tungsten carbide seals are widely used in pumps, such as water pumps, circulation pumps for central heating, chemical pumps, sewage and submersible pumps.

Tungsten Carbide Drawing Dies

Tungsten carbide drawing dies have superior strength, toughness and wear resistance. Speaking of the types, tungsten carbide drawing dies can be divided into wire drawing dies, tube drawing dies, bar drawing dies, etc. Take tungsten carbide wire drawing dies for example, they are used in wire drawing industries for drawing of different materials like Mild Steel (M.S), High Carbon (H.C), Stainless Steel (S.S), Brass, Aluminium etc. Tungsten carbide drawing dies are fabricated with tungsten carbide blanks and are used for drawing wires, bars and tubes. And they are of shaped molds, such as spiral, hexagonal, flate wire, copper bars, oval, semicircular, triangular, rectangular and other shaped molds.

Tungsten Carbide Bush

Tungsten carbide bush is the basic material among the frictional materials. They are widely use as the basic components for sealing. And the bushings are widely adopted in petrochemical industry due to its excellent performances such as wear ability, anti corrosion. Tungsten carbide bush is widely known for its durability and quality. It can withstand high pressure and are resistant to corrosion so are used in water pumps, oil pumps and various other pumps. There are also different types of tungsten carbide bush, which are based on their specific sleeves: straight sleeves, T model sleeves and special sleeves. For their excellent wear resistance, tungsten carbide bush are widely used.

Tungsten Carbide Burrs

Tungsten carbide burrs are kinds of hand held cutting tools, they are high-quality precision tools which have produced excellent results in milling and deburring with industrial robots or in off-hand milling as well as preparing and finishing of welding seams. Tungsten carbide burrs are designed for effective freehand cutting, weld preparation and removal and can serve for a long time.
In addition,  tungsten carbide burrs can be used with both electrically-powered and pneumatically-powered hand-held tools to cut the most diverse types of material, such as aluminium, brass, titanium alloys, cast iron, copper, zinc alloys, bronze, nickel, various plastics, alloy steels, etc. Tungsten carbide burrs are manufactured on state of the art CNC machines which automatically have a high cutting capacity and long service life. This ensures a high level of efficiency.Tungsten carbide burrs can be used with both electrically-powered and pneumatically-powered hand-held tools. A fixing cullet chuck is essential to ensure the life of the tungsten carbide burrs.

Tungsten Carbide Plate

Tungsten carbide plate is widely applicable for electronic industry, motor rotor, stator, LED lead frame, EI silicon sheet and so on.
Properties of tungsten carbide plates: They have excellent thermal stability resistance even when they're in high working conditions. They also have high abrasion and long-life service, which is the typical features of tungsten carbide plate, so they are widely used in manufacturing of various metals and not-metallic cutter, wear-resistant tools, such as plate cutter, broach, etc. It can use for making electric internal furnace, heating-insulated screened.

Tungsten Carbide Buttons

Having all the superior properties of tungsten carbide, tungsten carbide buttons are suitable for being used in high and medium pressure DTH drilling.
Tungsten carbide buttons are widely applied to oil drilling presented and snow removal, snow plows or equipment. And also, they are used in coal drilling tools cutting tools, mining machinery and road maintenance tools for snow removal and street cleaning. Tungsten carbide button bits of mining are widely applied to stone tools, mining tools for use in quarries, mines, tunnels and civil constructions.
The best grades for manufacturing tungsten carbide buttons are YG6/YG8/YG11, according to their specific hardness or other properties.

Tungsten Carbide Plates

Tungsten carbide plates are used for cutting metals, woods and other materials. Tungsten carbide plates are smooth cutting, fast cutting speed and have a long service time. With good durability and strong impact resistance, they can be used in making hardware and standard stamping molds. Tungsten carbide plates are widely applicable for electronic industry, motor rotor, LED lead frame, EI silicon sheet and so on.

Usually, tungsten carbide plates of common specification contains the following factors:

1, Length: 10.0-500mm, Width: 10.0-500 mm

2, High: 1.0-100.0 mm

3, Surface: Sintering surface, Ground surface

4, Composition: WC+Co, WC+TiC+TaC+Co

Tungsten Carbide Milling Inserts

Tungsten carbide milling inserts have become one of the most popular tools of machining in the modern industrial scenario of higher productivity. Tungsten carbide milling inserts have helped in making the step of selection much easier, requiring only a simple economic analysis of the machining operation to determine the optimum cutting speed yields minimum cost per piece or maximum production rate. Tungsten carbide milling inserts today are available in a staggering number of geometric shapes, and generally used on cast iron and steel.

Tungsten Carbide Saw Blades

Tungsten carbide saw blades are of high-quality and long-life serving. It cuts through more materials than any other saw blade in the modern tungsten carbide cutting tools market. When you are working on projects that involve cutting wood, metal or plastic, tungsten carbide saw blades are designed to cut them all equally well. Tungsten carbide saw blades can eliminate time-consuming blade changes, and the cost of buying two or three different blades. Tungsten carbide saw blades handle all three of your most-common applications.

Tungsten Carbide Blades

Tungsten Carbide blades are known for being sharp and durable. They are wear-resistant, and can be used in a variety of industrial applications where extremely sharp cutting instruments are needed. For example, tungsten carbide blades are well suited to cutting reflective materials for plotting and sign making. Although prone to chipping and breakage, when these pitfalls are avoided with the proper engineering, tungsten carbide blades can sustain significant industrial stresses. Tungsten carbide blades are less brittle than blades made of other metals, and thus can withstand the rigors of constant use easily.

Tungsten Carbide Drawing Dies

Tungsten carbide drawing dies are widely used for its well toughness, wear resistance and durable features. Also, its superior strength is also an important factors in the usage of tungsten carbide drawing dies. Tungsten carbide drawing dies and punching dies, well supported and properly aligned, are satisfactory for blanking and punching. Good ferrous and non-ferrous wire is drawn through a series tungsten carbide drawing dies in a process of elongating and reducing the wire's diameter.

Tungsten Carbide Drill Bits

Tungsten carbide drill bits are typically made of tungsten carbide that is nickel based with a carbon coating. This type of tungsten carbide drill bit has many applications, such as drilling into stone, metal and removing screws that will not come out of metal. Standard tungsten carbide drill bits are not that strong and are made of a lesser quality material that can bend or break when drilling into hard materials. You can use a tungsten carbide drill bit by first finding a drill bit to use with your current drill.

Tungsten Carbide Tips

Like tools of tungsten carbide saw blades, its main body is made from Steel. Tungsten carbide tips is brazed on the saw blades. Fine-quality tungsten carbide tips is excellent wear-resistant, its useful time can up to 20 times than Steel tips. Tungsten carbide tips has turned in the last, but you can re-grind them just like you grind steel tools. Tungsten carbide tips is harder, so grinding tools is different. Normally, we use diamond tools or tungsten carbide grinding wheels. Most of the whole tools are not made from carbide, because carbide's price is very expensive and it is very brittle. So, steel is better materials which are used for making main body, it is more stronger, not easy to crack and broken.

Tungsten Carbide Coated Tools

In earlier time, people usually did mining primarily with pick axes and shovels, which relied on pure manpower to get the job done. And later, with tools made of steel, because steel tools could do better job, and they were susceptible to wear. However, with the development of tungsten carbide industry, tungsten carbide products are widely used in mining work, especially tungsten carbide coated tools.

The mining industry has one of the highest demands for tools that have high wear-resistant, just like tungsten carbide coated tools, as working in a mine involves cutting through hard rock, often spanning several miles. Having tungsten carbide coated tools that are resistant to wear means the company doesn't have to replace their tools often, preventing money lost due to down times. Thus, there is a need for tungsten carbide coated tools that do not wear out easily, ensuring continued productivity for longer periods of time.

Tungsten Carbide Ball

Firstly, we mix tungsten carbide powder and powdered cobalt to form a uniform combination. During the mixing, we added a polymer or wax which acts as a mechanical binder in the pre-sintered stage. A carefully measured volume of this combined powder is compressed by a double acting press to form the tungsten carbide ball blank. The binder is removed by placing the preformed parts in a vacuum chamber and raising the temperature. The binder out gasses and is trapped down stream as a liquid. Secondly, the combined tungsten carbide and cobalt pre-forms are sintered or fused into a solid mass by heating them to a high temperature in a vacuum or hydrogen atmosphere furnace. Some tungsten carbide ball sizes are Hot Isocratic Pressed or hipped. The newest procedure is to Sinter-HIP the parts in a single operation. The metallurgically complete tungsten carbide ball blanks are then rough ground with course diamond to remove all imperfections from the surface. Using micro size diamond dust, they are then finished lapped and polished to final size and microinch roundness with a sub-microinch surface finish, thus got the tungsten carbide balls.

Tungsten Carbide Wear Parts

tungsten carbide wear parts tools are used to prevent premature wear in numerous industrial sectors, including mineral processing, surface and sand blasting technology, roof tiling, agriculture, pump and valve parts for the oil and gas industry, the textile and paper industry, and the machine building industry. The wear resistance property of tungsten carbide wear parts can lead to extended die life while achieving desired quality of material drawn such as surface finish and dimensional accuracy.

Tungsten Carbide Circular Saw Blades

Tungsten carbide circular saw blades are surrounded by sharp, tungsten carbide-tipped teeth can be found in factories for manufacturing, carpenters' tool kits for milling. These tungsten carbide circular saw blades are sized to fit not only in industrial machinery but also in standard table saws and hand-held circular saws. The most common tungsten carbide circular saw blades are not solid tungsten carbide, only the cutting edges of the teeth are coated with tungsten carbide. A variation of the toothed saw blade is the grinding "wheel" or abrasive blade---still circular but without teeth. Their edge is coated with tungsten carbide and used to exert abrasive force as they grind through stone, ceramics and metal.

Sintered Tungsten Carbide Cutting Tools

Sintered tungsten carbide is another saying of tungsten carbide, or called cemented carbide, hardmetal or tungsten-carbide cobalt. Sintered tungsten carbide cutting tools shows high performance such as abrasion resistant and they can also withstand higher temperatures than many other high speed steel tools, even in high temperature environment, they still behaves great. Sintered tungsten carbide cutting tools maintain a sharp cutting edge better than others, therefore, the cutting surfaces are often used for machining through materials such as carbon steel or stainless steel, or in situations where these steel tools would wear away. Carbide cutting tools machine fast for the allowance of their temperature resistance.

Tungsten Carbide Uses

Tungsten carbide often used as cutting tools for drilling, mining and construction. These are undoubtedly the biggest markets for tungsten carbide, accounting for around 60 percent of its use. The use of this material in jewelry is becoming popular. Everything from rings to necklaces can be fashioned out of tungsten carbide. Tungsten carbide is also used on the tips of trekking poles and as spikes on snowmobile equipment. It is also used in ball point pens to align the roller ball with ink. Filaments from light bulbs are made out of tungsten because of its resistance to heat.

Tungsten Carbide

The compounds of tungsten carbide are mostly tungsten carbide powder, with cobalt or nickel, etc as the binder and hydrogen presented. The temperature for making the compound requires ranging from 2,550 to 2,900 degrees F. Generally speaking, mixing tungsten carbide powder with cobalt makes tungsten carbide more hard. The mixed compounds are then heated to 2,550 to 2,900 degrees F. At the moment, tungsten carbide is melted or cemented partially. Thus we can put it into different shapes and dimensions with various mold.

Tungsten Carbide Manufacturing

Yesterday, I got the opportunity of visiting the tungsten carbide factory to view the whole tungsten carbide manufacturing process, including how tungsten carbide mixture are made, what exactly the various drawing dies look like and how those tungsten carbide rod were extruded. For me, the above all sounds abstract to me before yesterday, but now, not any more. This visit can be definitely called my first practical lesson introducing me to real tungsten carbide world.

Tungsten Carbide Tools

Recommended Grade: YG6, YG8, YG11C, YK5, YK10, YK20, YK25, YK40 etc.

Range: Coal auger bits, Mining bits, Drilling bits, Button, Mining tips, Coal auger tips, excavating bits, other carbide tips and toolsApplication: During so many years development, this kind of products have been widely used in the mining exploitation, road construction, construction industry, forest excavation

 

Series of cemented carbide mining products

Tungsten carbide tools for cutting are used in machines that are intended to get into contact with carbon steel and stainless steel. Most of the time tungsten carbide is used as the first material to run through a surface, leaving a finer finish for other machines. In situations where high exposures to high temperatures are to be expected, tungsten carbide tool is employed since it can withstand extremely high temperatures that would melt industry strong steel or other metals. In such situations, the tungsten carbide is referred to as cemented carbide. During manufacture, cobalt is melted and once in the liquid stage, the cobalt combined with tungsten carbide alloys or particles, which act as the aggregate while the cobalt, forms the metal matrix composite. This process is called sintering or hot isostatic pressing. Addition of the naturally ductile cobalt metal goes a long way to ensuring that the tungsten carbide exhibits the characteristic brittle behavior. This process raises the durability and toughness f the final product. Machining of tungsten carbide tools is a difficult undertaking since the carbide tends to be brittle compared to other tool materials. As a result, it is prone to breaking and chipping. To counteract this problem, manufacturers have resorted to selling carbide inserts or simply carbide tools matching insert holders. With this configuration, the tungsten carbide insert is held firmly in place by the larger tool that is made of less brittle material. This combination is usually between tungsten carbide and steel. This arrangement has the benefit of incorporating carbide use without having to worry about the high cost of manufacturing the entire tool purely of tungsten carbide. Most modern face mills are using tungsten carbide inserts as well as some lather tools and end mills. To increase their lifespan, the tungsten carbide tools are coated with Tin, Tic or TiAIN. Most of these coatings have enabled the carbide tools to be harder and/or have more lubricity. Use of a coating also has the advantage of lowering the temperature associated with the cutting and it increases the life of the tool under use.

 

Tungsten carbide tools have many applications based on the industries that use carbide equipment and other hard materials like diamonds. Tungsten carbide is especially used in sharpening of blades used in industrial applications. These tungsten carbide blades are used to improve versatility and productivity when sectioning plastic. During these cryo applications, the tungsten carbide blade is embedded in a holder made of steel. The blades are consistent and can survive through thousands of applications eliminating the need for frequent changes. The knives are also easy to handle and the risk of cuts is drastically reduced when compared to glass and razor or diamond blades. Its application is also seen in the making of nozzles in varying industry standards. Discharge units are easily manufactured using tungsten carbide. Small and large tiles can be formed into any sharp to fit customized surfaces or edges with minimal effort while still maintaining the high quality standards.

Tungsten Carbide Rod

    Recommended grade for tungsten carbide rod: YG6, YG8, YG6X, YG012, YG013, YG8A etc.

    Tungsten carbide rod applications include drill bits, end mills, and reamers. Custom diameters and length are also available in these grades as well as metric sizes.

    Tungsten carbide rods are mostly applied for end mill and drill with sub-micron grain grade YG10X, for non-ferrous precision cutting and wood cutting with Sub-micron grain grade YG6X, and for fibreglass reinforced plastics, titanium alloys, hardened steel with Ultra-fine grain grade YG8X, ect.

    Tungsten carbide rods are manufactured as standards with one, two, or three holes, straight or twisted to a 30 or 40 degree helix, or solid with no holes. All rods are available in standard lengths of 310 and 330 mm. Custom lengths available by request.

Tungsten Carbide Blade

Introduce(detail):
Recommended Grade: YG6, YG8, YG6X, YG8X, YG012, YG013, YD40, YD011 etc.

    The Wood cutting blade is a flat cutting part of a sharpened tool. This Wood cutting blade is designed for woodworker. Different cutting blades are optional. Our Wood cutting blade can be designed with 2, 3 or more bores. The thickness of our Wood cutting blade is 1.5mm, Grade is K10 or K30.
    Tungsten Carbide blades are known for being sharp and durable. They are wear-resistant, and can be used in a variety of industrial applications where extremely sharp cutting instruments are needed. For example, carbide blades are well suited to cutting reflective materials for plotting and sign making. Although prone to chipping and breakage, when these pitfalls are avoided with the proper engineering, tungsten carbide blades can sustain significant industrial stresses.
    Tungsten carbide is less brittle than other metals, and thus can withstand the rigors of constant use easily. 
    In fact, switching from blades made of other materials, such as titanium, carbon steel, and aluminum, to tungsten carbide blades may actually increase productivity. By handling tough jobs with ease, carbide blades can increase productivity by 10 or 20 percent in some industries. Some factories have found that although tungsten carbide is often more expensive, its durability and ability to withstand pressure makes the extra cost worth it.

Tungsten Carbide Characteristics

    Tungsten carbide is a sintered metallurgical product of powder form. It is manufactured in vacuum or Hydrogen reduction furnace with refractory Tungsten material (WC) micron powder as the main ingredient and Cobalt (Co), Nickel (Ni) or Molybdenum (Mo) as the binder. 

    Tungsten carbide has many excellent characteristics such as high hardness and strength, good wear and corrosion resistance and salient stability under high temperature (even at 500 ºC it is essentially unchanged and at 1000 ºC it is still of high hardness). It can be used to cut cast iron, nonferrous metals, plastics, chemical fiber, stainless steel and high Manganese steel, etc., and make drilling tools, mining tools, wear parts, precision bearings, nozzles and metal molds, etc..

Tungsten Carbide Drill

    A bit used in core drilling. Steel cylinder of bit body on because of welding tungsten carbide carbide cutting tools. The shapes of the tungsten carbide cutting tools and its welding on the bit number, arrangement, welding Angle different, referred to as the bottom blade, the blade and blade, going out to ensure that the periods of water and powder.
    Bit body the upper part of the core tube is threaded connections, bit body side open tank, also opened a nozzle lip at the bottom of the surface. Tank and nozzle are guarantee the circulation of flushing fluid, can play a bit role to eliminate rock dust and cooling. Drilling clay layer and shale strata, in order to increase the clearance on the internal and external wall of hard alloy bit welding frame, frame type drill bit.
    In hard strata with high abrasive can use needle-like carbide sharpening drill bits. General of hard alloy bit drilling rock drillability Ⅱ formation of a Ⅶ level; Needle-like carbide drill rock drilling Ⅵ - Ⅷ level.
    When choosing tungsten carbide drill, you first need to consider the size of the drilling machining accuracy requirement.

Tungsten Carbide Cutting Tool

    Tungsten carbide cutting tool is used for horizontal lathes, turret lathes, automatic lathes and CNC lathe tool. Many types of carbide turning tool, broad scope.

    Hard alloy tool is used to turning processing, has a cutting part of the tool. Tungsten carbide cutting tool is one of the most widely used tool in machining. Tungsten carbide cutting tool in the working part is a portion of production and the processing chip, including the blade, the structure of the chip broken broken or volume approach, chip removal, or let the storage space of the chip, cutting fluid channels such as structural elements.

Tungsten carbide cutting tool is used for horizontal lathes, turret lathes, automatic lathes and CNC lathe tool. Many types of carbide turning tool, broad scope.

    Hard alloy tool is used to turning processing, has a cutting part of the tool. Tungsten carbide cutting tool is one of the most widely used tool in machining. Tungsten carbide cutting tool in the working part is a portion of production and the processing chip, including the blade, the structure of the chip broken broken or volume approach, chip removal, or let the storage space of the chip, cutting fluid channels such as structural elements.

Tungsten Carbide Buttons

Tungsten carbide buttons has its unique performance, it is widely used in oil drilling and shoveling snow, snow plow machines and other equipment. Mainly used for medium and small-scale cemented carbide buttons, rock drill for embedded system and impact drilling tool, drilling in soft and hard rock, but also can make other drilling tools use alloy plate.

Carbide buttons has superior wear resistance and impact toughness, and similar products than that of a drill digging with higher speed, the buttons drill bit passivation series use cycle is long, not to grind the life about life with RenPian head drill bit diameter grinding time of 5-6 times,it is conducive to saving auxiliary working hours, physical labor and reduce workers to speed up the project.

Tungsten Carbide Roller

Cemented carbide roller (also known as tungsten carbide roller), superior performance, stable quality, high machining precision products, has good wear resistance and high impact resistance. Hard alloy roll is made of tungsten carbide and cobalt roll made by powder metallurgy method. Tungsten carbide roll has two kinds of integral and modular.

Morgan company was born that the first high speed wire mill in 1964, the increased speed of wire rod finishing 4 times at that time. Because of the finishing mill group is working under high velocity, high stress, the wear resistance of cast iron roller, tool steel roller, groove is shorter, roll repair loading and unloading is very frequent, affect the efficiency of the rolling mill, has not adapt to the request of the finishing production, replaced by combined carbide roll. More than two hundred sets of Morgan rolling mill in the world, consuming carbide roll hundreds of tons.

Application of Tungsten Carbide Nozzle

Tungsten carbide has high hardness, wear resistance, strength and good toughness, heat resistance, corrosion resistance and a series of excellent properties, especially its high hardness and wear resistance, even at 500℃ temperature basic remains the same, there are still very high hardness at 1000℃.   

Hard alloy is widely used as a cutting tool material, such as turning tool, milling cutter, cutter, drill, boring cutter, etc., used for cutting cast iron, non-ferrous metals, plastics, chemical fiber, graphite, glass, stone and ordinary steel, can also be used to cutting heat resistant steel, stainless steel, high manganese steel, tool steel and other hard processing material.   

When cannot avoid rough handling and used for cutting abrasive (minerals, glass beads, steel shot and steel grit or cinder) medium, tungsten carbide nozzle provided economic and longer service life. Traditionally, carbide as material of choice for Tungsten carbide nozzle.

Tungsten carbide nozzle is widely used in surface treatment, sand blasting, spray painting, electronic, chemical process industries. Tungsten carbide nozzle has also been used in different applications, such as used for wire straightening, line guides, and other aspects.

Tungsten Carbide Nozzle

     Nozzle is an object is designed to be as into (or out) when a closed cavity or pipe to control its direction or special gas flow (especially increase speed) of the mouth of the equipment. In the nozzle which on the one hand, tungsten carbide nozzle is the most durable, and the most cost-effective.

     Tungsten carbide nozzle is made of precision machinery and carbide materials (superhard alloy) processing. The bending curvature of 2300 n/mm, degree of hardness of HRA90. In processing hard alloy nozzle, we do precision grinding and surface treatment, realize holes on both ends of the roughness for Ra0.1 and R, roughness is Ra0.025. At the entrance of the two, there is a radius of curvature of the scientific design. This design can ensure the thread to go through. Due to the overall materials processing, no elevation in the borehole, compared with the ruby nozzle, easy to bend and jams has improved.

  Tungsten carbide nozzle is made up of hot straight hole and QiuKong of hot pressing sintering. Because of its hardness, low density and excellent wear resistance and corrosion resistance of hard alloy nozzle has been widely used in sand blasting and shot peening equipment, ensure the product in the best air and abrasive medium long time use.

Tungsten Carbide Bar

Tungsten carbide bar commonly used specifications are: 100 mm and 310 mm long, long way according to the processing factory to provide high-quality goods size or blank size.

Tungsten carbide bar performance parameters

Brand	Co%	Hardness (HRA)	Density (g/cm3)	Bending Strength(Mpa)	Modulus of Elasticity(Gpa)	Suitable materials
SX10F	6	92.9	14.8	3300	530	Copper alloy, PCB, graphite, glass fiber reinforced materials, brake materials
SX11F	8	92.3	14.6	3800	510	Aluminum alloy ,hardened steel, cold hard cast iron brake materials
SX12F	9	93.8	14.4	5100	500	Stainless steel, hardened steel, especially suitable for high speed cutting and dry cutting of metals
SX20F	10	91.7	14.4	4300	490	Strong commonality, mainly is suitable for the grey cast iron, cold hard cast iron, alloy steel, etc
SX25F	12	92.5	14.1	4500	460	High temperature alloy, stainless steel, titanium alloy hardened steel, tap